PRODUCTS DETAILS
Products
CONTACT US
|
HFBP-100 Medium Frequency AC Spot Welding Machine
Detail Information
Brand Name
Haifei
Model Number
HFBP-100
Highlight:
medium frequency spot welding machine
,AC spot welding machine
,HFBP-100 spot welding machine
Product Description
HFBP-100 Medium Frequency AC Spot Welding Machine
Technical Specifications
| Item | HFBP-100 Specification |
|---|---|
| Model | HFBP-100 |
| Equipment Type | Medium Frequency AC Spot Welding Machine |
| Welding Process | Spot Welding / Projection Welding |
| Rated Capacity | 100 kVA |
| Maximum Short-Circuit Current | 30 kA |
| Rated Duty Cycle | 20% |
| Secondary No-Load Voltage | 8.4 V |
| Cooling Water Consumption | 25 L/min |
| Main Applications | Automotive, metal fabrication, electrical components |
| Applicable Materials | Steel, stainless steel, galvanized sheet, aluminum, wire, copper, silver contacts |
Product Overview
The HFBP-100 Medium Frequency AC Spot Welding Machine is designed for resistance spot and projection welding applications across automotive, metal fabrication, and electrical component manufacturing. With a 100 kVA rated capacity and maximum short-circuit current of 30 kA, the machine is suitable for welding high-strength steel, hot-formed steel, low-carbon steel, stainless steel, galvanized sheet, aluminum, and wire products. Its application range also extends to resistance brazing and welding of copper wire, silver contacts, and copper plates.
The HFBP-100 is not limited to one type of sheet-metal application. It can be configured for different resistance welding processes according to the material, joint structure, electrode arrangement, and production requirements.
What Is the HFBP-100 Used For?
The HFBP-100 is a medium-frequency AC spot and projection welding machine developed for production environments where different metal joining processes need to be handled with one welding platform.
Its documented applications include:
- Spot welding of high-strength steel
- Spot welding of hot-formed steel
- Nut projection welding
- Low-carbon steel sheet welding
- Stainless steel sheet welding
- Galvanized sheet welding
- Aluminum sheet welding
- Wire spot welding
- Multi-point projection welding
- Copper wire resistance brazing
- Silver contact brazing
- Copper plate brazing
- Composite silver contact welding
This broad application range makes the HFBP-100 particularly relevant to manufacturers producing different types of metal and electrical components.
Key Features
100 kVA Rated Capacity
The HFBP-100 has a 100 kVA rated capacity, providing the electrical capacity required for a broad range of industrial resistance welding applications. The actual welding conditions should still be selected according to the material, thickness, joint configuration, and required production cycle.
30 kA Maximum Short-Circuit Current
The specified maximum short-circuit current is 30 kA. This provides substantial current capacity for demanding resistance welding applications. Maximum short-circuit current should not be confused with the actual current used during every weld. Production welding current is determined by the specific workpiece and process parameters.
20% Rated Duty Cycle
The machine has a specified 20% rated load duration. This figure should be considered when calculating production cycles and selecting the appropriate cooling and operating conditions for continuous manufacturing.
8.4 V Secondary No-Load Voltage
The published specification lists a secondary no-load voltage of 8.4 V. This is a machine electrical specification and should be considered together with the welding transformer, electrode configuration, workpiece resistance, and actual welding parameters.
Water-Cooled Welding System
The specified cooling-water consumption is 25 L/min. Adequate cooling is important for stable operation when the machine is used repeatedly in production.
Applications
Automotive Manufacturing
The HFBP-100 is specifically documented for spot welding high-strength steel and hot-formed steel used in automotive manufacturing. Typical applications can include automotive structural parts, reinforcement components, sheet-metal assemblies, brackets, and nut-welded components. For automotive production, the welding fixture and electrode arrangement should be designed according to the actual part geometry and weld-point layout.
Nut Projection Welding
Nut projection welding is another documented application of the HFBP-100. The welding process can be arranged around the nut geometry and the projection design to create the required welded connection. For automated production, dedicated fixtures can be developed to control nut positioning and workpiece repeatability.
Galvanized and Stainless Steel Components
The machine can be applied to galvanized sheet and stainless steel, which are commonly encountered in industrial and fabricated metal components. Because surface condition and electrical resistance vary between materials, welding parameters should be established specifically for the selected material and thickness.
Aluminum Components
Aluminum is also listed among the applicable materials. Aluminum requires different welding conditions from steel because of its electrical and thermal characteristics. Electrode selection, welding current, force, and cycle parameters should therefore be developed through application testing.
Electrical Components
The HFBP-100 has an additional application range in the electrical manufacturing sector. The original specification specifically lists copper wire resistance brazing, copper wire spot welding, silver contact brazing, copper plate brazing, and composite silver contact welding. This makes the machine suitable for evaluating applications beyond conventional sheet-metal resistance welding.
Frequently Asked Questions
What is the HFBP-100?
The HFBP-100 is a 100 kVA medium-frequency AC spot welding machine designed for spot welding, projection welding, and specified resistance brazing applications.
Can the HFBP-100 weld high-strength steel?
Yes. High-strength steel and hot-formed steel are specifically listed among its automotive welding applications.
Can it perform nut projection welding?
Yes. Nut projection welding is one of the documented applications of the HFBP-100.
Can the machine weld aluminum?
Yes. Aluminum sheet is listed as an applicable material. The final welding parameters should be established according to the aluminum grade, thickness, electrode configuration, and required weld quality.
Can it be used for galvanized steel?
Yes. Galvanized sheet is included in the product's documented application range.
Can the HFBP-100 weld copper wire?
Yes. The original specification lists copper wire resistance brazing and spot welding among its electrical-industry applications.
Recommended Products
video
video
Chat Now
video
video
Chat Now
video
Chat Now
video
