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Servo Copper Diffusion Welding Machine
Detail Information
Brand Name
HAIFEI
Model Number
HFTD-150-S
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Product Description
Technical Specifications
| Item | Specification |
|---|---|
| Product Name | Servo Electric Cylinder Copper Diffusion Welding Machine |
| Model | HFTD-150-S |
| Main Applications | Copper busbar welding, copper bar welding, copper-nickel welding, laminated copper foil flexible connector welding |
| Applicable Industries | New energy, power equipment, energy storage, and related industries |
| Maximum Primary Current | 150A |
| Rated Duty Cycle | 50% |
| Secondary Voltage | 9.7V |
| Cooling Water Consumption | 40L/min |
Product Overview
The HFTD-150-S Servo Copper Diffusion Welding Machine is engineered for precision diffusion welding of conductive copper components, including copper busbars, copper bars, copper-nickel connectors, and laminated copper foil flexible connectors. This model is specifically designed for applications in new energy, power equipment, energy storage, and related electrical connection industries.
Featuring a servo electric cylinder pressing system, this machine delivers superior process control with a maximum primary current of 150A, 50% rated duty cycle, 9.7V secondary voltage, and 40L/min cooling water consumption. The primary advantage of the HFTD-150-S lies in its ability to maintain consistent pressing depth, uniform interlayer bonding, controlled indentation marks, and stable performance across batch production.
Key Product Features
- Servo Electric Cylinder Control: Provides precise pressing movement for copper welding applications requiring accurate control, reducing over-pressing, under-pressing, and local weak bonding
- Indentation Control: Suitable for copper parts with strict appearance requirements, improving weld surface consistency and reducing assembly interference
- Enhanced Interlayer Bonding: Improves bonding consistency in laminated copper foils through stable pressing conditions during welding
- Copper-Nickel Process Verification: Ideal for sample welding and process verification of copper-nickel connectors with different material properties
Typical Applications
- Laminated copper foil flexible connector welding
- Precision copper busbar and copper bar joining
- Copper-nickel composite connectors
- Conductive parts for energy storage systems
- Low-voltage electrical and power connection parts
Product Advantages
- Upgrades pressure control from basic pressure to repeatable, standardized pressure
- Superior control for thin copper part appearance and dimensional consistency
- Reduces process variation from sample development to mass production
- Enables customers to build verifiable, repeatable welding processes
Frequently Asked Questions
How is the HFTD-150-S different from a conventional copper diffusion welding machine?
The HFTD-150-S uses a servo electric cylinder pressing structure, making it more suitable for copper welding projects requiring controlled pressing stroke, stable pressing behavior, reduced indentation variation, and better batch consistency compared to conventional machines.
Is this machine suitable for laminated copper foil flexible connectors?
Yes, it can be evaluated for this application. Performance depends on foil layer count, thickness, pressing depth, peel strength, and appearance requirements. Sample welding is recommended to confirm the process window.
How does servo control help copper diffusion welding?
Servo control provides more stable and repeatable pressing movement, reducing over-pressing, under-pressing, uneven indentation, and local weak bonding for high-consistency production.
Can it weld copper-nickel connectors?
Yes, it can be evaluated for copper-nickel connector welding. Since copper and nickel have different material properties, sample welding should be conducted according to material thickness, weld area, and electrical performance requirements.
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